 PSA Nitrogen Gas
Generators  |
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Download Catalogs in pdf format |
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  The
Technology
Our Nitrogen Generators operates on Pressure Swing
Adsorption, commonly known as P S A Technology. P S A Technology
is based on the selective adsorption phenomena of gas molecules
under pressure on the surface of highly porous and efficient
adsorbent, In this case of Nitrogen Generation the Adsorbent is
carbon based Molecular Sieve (C.M.S.) In P S A System when
compressed air is passed through a adsorption tower field with
C.M.S. the molecules of oxygen, moisture & other unwanted gases
are adsorbed on surface of C.M.S. and Nitrogen which is not
adsorbed by C.M.S. comes out of adsorption tower and is
collected in a surge vessel. For continuous generation of
nitrogen two Adsorption towers are provided which are
interconnected with Auto change over valves controlled by PLC in
the control panel. After saturation of one tower with oxygen the
process automatically changes over to another tower and thus the
nitrogen production is continuous. Our systems are the best ones
in industry to ensure the highest efficiency, user friendly
design, Reliable Economical and Durable. Our onsite nitrogen generators are
custom made and can be adjusted to give the desired nitrogen
quality for your process and application |
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Safety Features and Audio Visual Alarms |
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The Nitrogen Gas Generator are Skid Mounted and Pre-commissioned
at our works. Are fully automatic and requires virtually no
attention of the Operator. Once started it can be
left-unattended. All operations take place automatically and
Nitrogen Purity remains very consistent. In case of any
abnormality the gas Generator would trip automatically with
Audio Visual Alarms for Necessary action.
In case of Storage Tank Getting Filled The Gas Generator Goes to
Sleep and restarts Once the pressure in storage Tank is Reduces
to set Limit. |
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Audio Visual alarms in our Standard System
- Air Compressor Trip
- Low Feed Air Pressure
& High Air Inlet Pressure
- Low Surge Tank
Pressure
- High & Very High
Oxygen Content - 2 Set Limits
- High Moisture Content
(Optional)
- High Storage Tank
Pressure
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The
System Starts with only three Switches |
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Control on - To Energize
the Control Panel |
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System on - To Start the
System or Gas Generator |
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Nitrogen on - To Start
Feeding Nitrogen to your System |
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Standard Scope of supply
- Air Intake after cooler, Moisture separator, Prefilter,
Auto Drain valve & Wet Air Receiver
- Twin Tower Desiccant based Air Dryer Fully Automatic with
Pneumatically Operated Changeover-Valves ( REF. Dryer -
Optional )
- Dry Air Receiver with Pressure Gauge, Pressure Switch and
Candle type After Filter
- Twin Tower P.S.A. Module with Automatic Pneumatically
Operated Changeover valves, Pressure Gauges & Interconnecting
Piping
- Surge Vessel with Instruments & Drain valve
- C.M.S. ( CARBON MOLECULAR SIEVES )
- One Charge filled in P.S.A. Adsorption Towers
- Flow meters for Nitrogen with Flow control valve, Nitrogen
Three Way Vent Valve NRV and Back Pressure Controller
- Centralized control panel with sequence programmer and
Fault Indications Lamps
- Online Oxygen Analyser with settable high oxygen and very
high oxygen alarms.
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Upstream Equipment for Feed Air |
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In case the Feed Compressed Air required for Nitrogen Generator
is not available from your centralized air supply you will be
required to attach the following upstream equipment. |
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Choose Between Screw or Reciprocating
Compressor |
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Packaged Screw Compressor Air Cooled Lubricated Electrically
Operated Silent, complete with integral Instruments & Starter
Panel along with oil filters (needs no foundation and is
vibration free) OR Oil free Water Cooled Reciprocating
Compressor with its Standard Accessories, Electric Motor, Drive
Arrangement, Foundation Bolts for Grouting it to Foundation,
with Instrument Panel and Separate Motor Starter Panel. |
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Downstream Equipment for Nitrogen
Purification |
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For Nitrogen required with oxygen content in PPM level following
downstream equipments can be added. |
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1) Palladium based De-Oxo System |
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2) Copper based De-Oxo System |
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Allied Equipments / Accessories |
- Ammonia Crackers & Manifolds
- Gas Purification & Mixing Stations
- Storage Vessels
- Gas Analysers
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CUSTOM MADE PLANTS OF HIGHER
CAPACITIES UPTO 5000 Nm3/Hr OFFERED ON REQUEST. |
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Models for Onsite Skid Mounted AP P.S.A. Nitrogen Gas Generator |
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Models |
NITROGEN GAS PURITY |
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98.00% |
99.00% |
99.50% |
99.90% |
99.99% |
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AP-005 |
8 |
6 |
5 |
3 |
1.7 |
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AP-010 |
16 |
12 |
10 |
6 |
3.3 |
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AP-015 |
24 |
18 |
15 |
9 |
5.0 |
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AP-020 |
32 |
24 |
20 |
12 |
6.7 |
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AP-025 |
41 |
30 |
25 |
15 |
8.3 |
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AP-030 |
49 |
36 |
30 |
18 |
10 |
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AP-040 |
65 |
48 |
40 |
24 |
13 |
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AP-050 |
81 |
60 |
50 |
30 |
17 |
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AP-060 |
97 |
72 |
60 |
36 |
20 |
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AP-075 |
122 |
90 |
75 |
45 |
25 |
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AP-100 |
162 |
120 |
100 |
60 |
33 |
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AP-125 |
203 |
150 |
125 |
75 |
42 |
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AP-150 |
243 |
180 |
150 |
90 |
50 |
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AP-175 |
284 |
210 |
175 |
105 |
58 |
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AP-200 |
324 |
240 |
200 |
120 |
67 |
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AP-250 |
405 |
300 |
250 |
150 |
83 |
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AP-300 |
486 |
360 |
300 |
180 |
100 |
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AP-400 |
649 |
480 |
400 |
240 |
133 |
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AP-500 |
811 |
600 |
500 |
300 |
167 |
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AP-1000 |
1620 |
1200 |
1000 |
600 |
335 |
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NIT/AIR RATIO |
45% |
38% |
34% |
25% |
18% |
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Note : The
Figures above are capacity ( in Nm3/hr ) of Nitrogen Generated
at Various Purity. |
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Well Proven Pressure Swing Adsorption Technology
